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I have never come across this issue. Possibly because when I pass data from a primary template to a secondary template I do it this way (?):

[HTML]<xen:include template="rpmodule_scoundrel_interact">

        <xen:set var="$var1">{$scoundrel.var1}</xen:set>

        <xen:set var="$var2">{$scoudrel.var2}</xen:set>

</xen:include>[/HTML]

I also let the primary template decide if additional js/css should be loaded or not (if the secondary template is called then load the required js/css, if it is not called then don't).